Custom Foam Packaging

We specialize in creating custom foam packaging and inserts for many applications.

Protect products for shipping or display.

Organize parts and tools.

Increase productivity and efficiency.

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Custom made foam insert for tool organization
Custom foam insert for tool organization Black PE foam with Pink anti-static bottom

Custom Design

We design custom foam packaging solutions to provide a secure fit for each individual part. This delivers the ultimate in product protection, presentation and organization.

Increase Productivity

Reduce assembly time, and streamline shift changes. Our foam packaging enables quick, easy parts inspection and identification of missing pieces – reducing the risk of forgotten or lost parts.

Key To Efficiency

Over the past 12 years, custom foam boards by KD Design have been used as part of Boeing and Honeywell’s ‘Lean Manufacturing Techniques’ with great success.

Custom Foam Inserts for Tools / Toolboxes

Custom XPE foam pad with cut-outs to store tools. Black top with red bottom pad

Our custom foam inserts are designed to provide the perfect fit for your tools and equipment, ensuring they remain secure and organized. Whether you’re looking to enhance your toolbox or create a stunning display for your products, our team is here to help you every step of the way.

Cross-linked Polyethylene (XLPE) Foam

  • Strong, durable, puncture and tear resistant
  • Excellent resistance to oil, chemical, and solvents
  • Impervious to mildew, mold, bacteria, and rot
  • Bright contrasting colors
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Closed-cell Polyethylene (PE) Foam

Custom Box set with pink anti-static foam in corrugated box

This high-performance, closed-cell polyethylene foam excels in resilience, strength, and durability, making it ideal for applications requiring shock absorption, vibration dampening, insulation, and damage protection.

Closed-cell Polyethylene (PE) Foam

  • High strength, closed cell structure
  • Exceptional damage protection
  • Lightweight and flexible
  • Resistant to oils, chemicals and temperature extremes
  • Anti-Static option available
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Gallery

Custom XPE foam pad with cut-outs to store tools. Black top with red bottom pad
Custom XPE foam pad with cut-outs to store tools. Black top with red bottom pad
Custom XPE foam pad with cut-outs to store tools in toolbox drawer. Black top with red bottom pad
Custom XPE foam pad with cut-outs to store tools. Black top with red bottom pad
Custom XPE foam pad with cut-outs to store tools. Black top with red bottom pad
Custom XPE foam pad with cut-outs to store tools. Black top with red bottom pad
Custom XPE foam pad with cut-outs to store tools. Blue top with red bottom pad
Custom foam packaging insert made with black XPE foam top and PE foam bottom pad
Custom PE foam pad with cut-outs for tools.
Custom PE foam pad with cut-outs to store parts. Black top with pink anti-static bottom pad
Custom Box set with pink anti-static foam in corrugated box
Custom PE Foam insert in corrugated plastic tray
Gift box set with a black PE foam insert with custom cut-outs
Custom foam insert with corrugated plastic case for Xbox 360
Custom foam insert with corrugated plastic case for Wii
Custom foam insert with corrugated plastic case for PlayStation
Custom made foam insert in a corrugated tray. Made for golf putter.
Custom made foam insert in a corrugated tray. Made for golf putter.